Get The Best Copper Up Casting System For Cu-OF Rods

Up Casting system of Cu-OF Rod

The Up Casting system is mainly used to produce high quality oxygen free copper rod for wire and cable industries. With some special design, it is capable to make some copper alloys for various applications or some profiles like tubes and bus bar. The system is with characters of high quality product, low investment, easy operation, low running cost, flexible in changing production size and no pollution to environment.

Raw material

Good quality copper cathode is suggested to be the raw material for the production to ensure the high mechanical and electrical quality product. Some percentage of recycled copper could be used too. The de-oxygen time in the furnace will be longer and that may shorter the working life of the furnace. A separte melting furnace for the copper scrap could be installed before the melting furnace to use full recycled copper.

Furnace

Bricks and sand built with melting channels, the furnace is electrically induction heated with various melting capacities. Heating power could be adjusted manually or automaticly to keep the molten copper in the controlled temperature range. The heating principle itself and optimized furnace structure design allow the max. power using and the highest efficiency.

Casting machine

The copper rod or tube is cooled and casted by the cooler. The coolers are fixed on the casting machine frame above the holding furnace. With the servomotor driving system, the casted products are pull upward through the coolers. The solid product after cooling is guided to double coilers or cut-to length machine where to have the final coils or length product. The machine could work with two different sizes simultaneously when equip with two sets of servo driving system. It is easy to produce different sizes by changing related coolers and dies.

Main technical data

Annual capacity（Tons/Year）	2000	3000	4000	6000	8000	10000	12000	15000
cooler pieces	4	6	8	12	16	20	24	28
Rod Dia. in mm	8,12,17,20,25, 30 and special size demand can be customized
Power Consumption	315 to 350 kwh/ton production
Pulling	Servo motor and inverter
Charging	Manual or automatic type
Control	PLC and touch screen operation